German bike manufacturer Möve has achieved a milestone in the bicycle industry by designing the unique titanium monocoque e-bike frame with fully integrated battery technology and 3D-printed titanium lugs. Created in partnership with Eplus3D, the design is a combination of next-gen engineering, latest additive manufacturing technology, and principles of sustainable production.
The e-bike frame was made with the help of Metal Powder Bed Fusion (MPBF™) technology and Ti6Al4V titanium alloy, which guaranteed durability, unbeatable performance, and flexibility in design. Featherlight (in bike terms) at just 11.8 kg, the frame boasts a seamlessly integrated 250 Wh battery while keeping a sleek minimalist look.
“Manufacturers face challenges balancing cost, performance, and local production,” said Enis Jost, deputy general manager at Eplus3D Germany. “The Exa platform and additive manufacturing technologies allow high-performance solutions tailored to unique requirements while reducing costs.”
Eplus3D provided an effortless production workflow with its EP-M650 3D printer, sourcing titanium tubes and streamlining design cycles. The partnership gave Möve the opportunity to speed up development by six months, cutting down tooling costs and waste in comparison to conventional methods like injection molding or CNC machining.
Möve’s “Made in Germany” tagline aligns with their principles of local production, top quality, easy maintenance, and eco-friendly recycling. Looks like they can add innovative 3D technology to the list and be sure they’re redefining the e-bike industry with 3D printing.
